Hinged lid with gas spring for Original Prusa Enclosure

This is an extension for the hinged lid with which the lid is automatically raised by a gas spring.
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aggiornato 21 gennaio 2024

Descrizione

PDF

Overview:

I am pleased to introduce the revised upgrade for the Prusa Enclosure - making it possible to open the lid of the enclosure automatically using gas springs. With a simple push of a button, the lid can be opened easily and allows direct access to the inside of the Prusa Enclosure.

 

 

After the alpha release, I completely revised the Prusa Enclosure Upgrade. The handle has been changed to a simple push button, which makes the closing function even better.

 

The lid, which bent quite a bit in the Alpha version, has been reinforced with aluminium profiles. This has reduced the bending to a minimum.

 

 

Assembly:

Additional parts
pc.NameNormInfo
2xGas spring 120N eBay link
4xM6 x 45 mm - socket head screwISO 4762pivot points
4xM6 hex nylock nutISO 10511pivot points
4xM6 hey nutISO 4032gas spring and 
Joint head
2x Aluminum profile 20x20 groove 5 I-type - 460 mm long example link
2xAluminum profile 20x20 groove 5 I-type - 290 mm long example link
1xM3 square NutDIN 562handle
1xø 10 x 10 mm Spring handle
someM3 hex nutISO 4032 
someM3 socket head screw (different lenghts)ISO 4762 
Printed parts
pc.NameInfo
1xLeft pivot point on housing 
1xRight pivot point on housing 
2xCylinder mount 
2xJoint head 
1xLeft pivot point on lid 
1xRight pivot point on lid 
2xAngle bracket for aluminium profile 
1xHandle 
1xPush button 
6xSlot nut 22_522,5 mm hole distance / pivot point lid  
4xSlot nut 32_532,5 mm hole distance / Angle bracket 
2xSlot nut - cross bracein 290 mm long alu profile 

 

 

Assembly of the frame:

Firstly, the hinges must be mounted as described here.

After that you can start assambling the frame.

To do this, first insert the M3 nuts into the slot nut - cross brace and then slide them into the shorter aluminium profile. The slot nuts should first be loosely screwed to the brackets. They can then be pushed into the aluminium brackets.

When the frame is mounted, 3 mm holes can be drilled through the aluminium profiles. 

I glued the frame to the lid with double-sided adhesive tape. To do this, the frame must first be unscrewed again. Then the adhesive tape can be applied to the frame and then the lid can be screwed back onto the cover. You can get the exact position by using long screws and then using them for positioning like you can see here:

 

Mounting the handle:

First insert the square nut in the handle.

The spring can then be inserted into the handle together with the handle pusher.
The spring does not have to have the exact dimensions specified, only the diameter must not be larger than 10 mm.

 

Attaching the gas cylinder:

The pivot point on housing can be screwed to the frame with M3 screws. One screw connects the bracket and the hinge at the same time.

The pivot points can be connected with the M6 screws. The self-locking nuts should be used at the pivot points.

The cylinder is secured on the underside of the cylinder mount with an M6 nut.

 

Print Settings:

Material: PETG
Infill: 30%
Perimeters: 4-5
Layer height: 0,2 mm
Support: on some parts, check the description under files

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Premiato nel concorso


3
Prusa Enclosure Modifications
203 contributi | 26 luglio – 26 agosto 2023

Origine modello

L'autore ha remixato questo modello.

Differenze del remix rispetto all'originale

New handle with locking mechanism.
Gas pressure cylinder for lifting the lid.

Licenza