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I modeled up some replacement base plates for my 18v Ryobi trim router, I made a square version as well as a round version. Additionally I made versions to fit some template bushings I bought from harbor freight

https://www.harborfreight.com/router-template-guide-set-9-piece-59369.html

It may work for other template bushings, here are the dimensions to check:

Hole size dimensions:

Center hole I.D = 1.2 inches

Center hold counterbore O.D = 1.4 inches

Center hole counterbore depth = .1 inches

I printed mine in ABS with 30% infill and .2mm layer height, but I imagine PLA, PETG, ABS, PC, or any reinforced nylons would work just fine as well. Supports are not required for the non-template bushing versions, however the template bushing versions will need supports for the center counterbore. Additionally for the square bases I added little pads 1 layer thick at the corners to help fight against warping for materials prone to warping. The intention was for them to be trimmed off after printing.

*UPDATE 2/4/25*

I added 3 new square baseplate sizes, 5\" x 5\", 5.5\" x 5.5\", and 6\"x6\". I also increased the center hole I.D on these new plates to be 1.75\" however these new plates are not compatible with the above mentioned template bushings.

*UPDATE 2/5/25*

I added 3 new round baseplate sizes, 5\" x 5\", 5.5\" x 5.5\", and 6\"x6\". I also increased the center hole I.D on these new plates to be 1.75\" however these new plates are not compatible with the above mentioned template bushings.

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