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Custom Samples with Box

Design by R_vdk

Application / Functions

I know there are a lot of good and decent Filament samples and boxes, but I felt as none of them really suited my needs. I created one where both custom filament samples and infill samples could be stored. I wanted to create a box with a hidden hinge (first time trying this) and wanted a look that was as clean as possible, while still preserving function. As testing continued, I found that in different circumstances different types of locks where needed, so I created 3 versions.

For the samples, I went with the following features:

120 x 30 x 3mm \u2192 can be measured and checked for printer accuracy
Holes top-right: little openings to check for accuracy, quality, geometry
Text: indented text to check quality and accuracy
Variable layer-heigth: to check quality, surface-finish and see-through properties

What do you need?

To print a complete set, you need the following:

Filament (Yeah, I know, off course) - At least 200g for the box
Axle/steel rod 2x200mm (or 155mm at least, will provide extra options in the future)
Magnets - 5x2mm (curently, will provide extra options in the future)
Patience, because you will have to run through every filament ;)

How to

Firstly, choose which option suits you best. To aid your printing and try to avoid warping, I added tabs to every version of the box ass well. For me this worked greatly.

Download preferred model (hint: the tabs work great)
Slice to your preferred settings, my settings can be found below
Don't forget to print the little insert piece!
Assemble top and bottom, inserting your rod into the hole from the side of the top
push in the little insert (Use glue to fix permanently)
Print a sample of every filament you own. Don't forget to dry your old ones first
Optional: Add the magnets with the help of some superglue and clamp down
Wait for everything to dry and enjoy!

Some tips:

I've added a divider that you can print to organize the inside of the box a little bit
Don't be afraid to use brims. Removing them is less unpleasant than a failed print
make sure your first layers are impeccable, any defects will result in a less than optimal result.

Printer settings \u2013 Prusa MK3S+ & Prusa Mini+

Setting	Value

Filament	PLA, PETG, ABS for the box, anything else possible for the samples
Nozzle	0.4mm
Layer thickness	0.2mm
Temperature	First layer +10\u00b0C, rest at standard values
Sheet	Textured or satin sheet
Speed settings	Factory settings
Infill	10%
Brim	Brim could help prevent warping
Supports	No

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