Roof racks inspired by the rare OEM ones, they are not designed to be replicas, but for function.
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updated November 6, 2022

Description

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Print Details:

  1. Front Arm x2 - Print on the side with supports
  2. Front Cap x2 
  3. Rear Spacer x4 
  4. Rear Top x2 
  5. Rear Bottom x2 
  6. Front Foot x2 - TPU

Parts 1-5 can be printed in your favorite heat-resistant flavor of filament, I used PA6-CF with good results.

Part 6 is designed to be printed in a flexible filament like TPU.

Other parts required:

  1. M6x20 Cap Head Bolt - x2
  2. M6x14 Cap Head Bolt - x8
  3. M6x 40 Cap Head Bolt - x4
  4. 30x25mm roof rack extrusion 3 meters
  5. M6 Rivet nut x2

Tap threads in the Rear Top holes, and bolt the rear bottom to the rear using the 14mm cap Head bolts. Remove bolts from the rear trim and insert the spacer, use 40mm bolts to fix the rear bottom through the spacer onto the trim. Tap threads in the hole in Front Cap, use the 20mm bolts to secure the Front arm and use bolts to tension in place.

Cut roof rack extrusion to size, using Front cap as guide drill hole and fit M6 Rivet nut in place, bolt through with 20mm bolts. Fit and tension.

 

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