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When designing a 3D object, it is good practice to first model the object you are designing around. The most recent Prusa Flash Contest is focused on Sharpie Mods, and I have seen many entries that only rely on a simple radius to interface with the sharpie. This limits many models in their beauty and functionality. That's why I wanted to make a model of a Sharpie marker that was not only accurate enough to mechanically fit well with the standard Sharpie Fine Point, but also be easily workable to assist in the modding process.

Measuring

Making an accurate model of a Sharpie marker is difficult for a few reasons. First, it is difficult to measure. The form is nearly entirely composed of complex curves. To try and combat this, I started with flatbed scans of the marker. Then using a set of calipers, I measured key parts to fill out the model.

Second, the cap has a complex inner structure that is not immediately apparent. It needs to interface well with both ends of the handle, and protects the felt tip independently of the handle. The space for the tip is also extended upwards so air pressure does not become a problem when the cap is put on.

Testing

The printed caps and bodies of the Sharpie model fit nicely with the original marker parts. I will continue tweaking them for the best possible interface.

How to Use

I want you to be able to use this model to make Sharpie mods that fit wonderfully. This model was made in Fusion 360, but I will include .step files as well so you can build on it from other applications.

Usage Rules

I want people to use this model to make Sharpie mods. However, I also want others to see the work I put into creating this model. Please mark any published designs as a remix if you use this model. This not only helps others find this and design great models, but also lets me enjoy the high-quality modifications that you all create.

Walkthrough of the Model

To familiarize yourself with this model, hit play on the timeline to see the steps I used to create the components. I first separated the marker into its parts like cap, handle, grip, and nib. The following sketches define the profile of those parts.

If you are seeing a cross section, you can disable it by clicking the eye next to the \u201cAnalysis\u201d section.

Changing the dimensions in the sketches is the best way to tweak the fit of specific parts.

Importing as a Reference

When making a mod using this model, you'll want to import it as a reference into your document so you can design around it. Importing references is easy, and here's how I go about it.

In a new (saved) document, you want to use the Insert > \"Insert Derive\u201d feature. It keeps your timeline clean of the previous mess of making the dummy model itself.

When you select the file, it will temporarily open the file you're deriving from (the sharpie dummy model) so you can select what you want to import. I would suggest selecting the \u201cSharpie Cap\u201d and \u201cCombined Handle\u201d

This inserts those components into your document for you to use for intersections, projections, and boolean operations!

Suppressing the Clip

For some purposes, you may want to not use the clip of the sharpie when using this model. To suppress it, right-click on the timeline item called \u201cClip Profile Extrude\u201d and select \u201cSuppress Features.\u201d You can also unsuppress it through the same process.

Thoughts

One of the most wonderful things about small-scale manufacturing is that it allows people to make beautiful objects that are not limited to the traditional engineering design space. I am not limited as much by the material used or the time it takes for me to design. Even on objects that may be taken for granted, the community can discover the best possible form and bring beauty to them through meticulous attention.

I really enjoy doing well organized CAD, and this was a very fun weekend project. I\u2019d love to see you post your makes and remix my ideas. If this has gotten you thinking considering Sharpie mods more carefully like it did for me, consider liking the design, leaving me a tip using the button at the top-right and subscribing to my designs here.

Reference Scans

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Use This to Make Sharpie Mods! (Sharpie Fine Point Reference Model)

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